TetraSort Steerable Roller Platform
A revolutionary, all-in-one sortation platform for merging, diverting, singulating, and queuing packages in parcel, distribution, and warehouse operations.
Versatile, All-in-One Solution for Today’s Varied Package Mix
Package mix is shifting fast, and distribution centers are straining to handle boxes, poly bags, and irregular shapes on the same line. Many respond by running separate technologies, which adds inefficiency and footprint instead of solving it.
TetraSort solves both on one highly customizable, compact platform that can sort, divert, singulate, and queue packages. Every roller is individually controlled, setting its own angle and speed to handle any shape or size with precision, at up to 600 feet per minute.
Aegis TetraSort Table
Four Technologies, One Incredibly Efficient Package
The TetraSort Steerable Roller Platform is comprised of four distinct product functionalities, each built around the same highly compact, modular, and scalable design.
TetraSort Divert
A high-speed steerable roller sorter that intelligently identifies, sequences, and routes parcels for merging and diverting with precision and control.
TetraSort Singulator
A compact, high-performance parcel singulator that aligns, orients, and spaces packages to one side of the conveyor for downstream labeling and processing.
TetraSort Queue
A high-speed steerable wheel table that expertly aligns, gaps, and queues packages, creating a controlled, predictable flow for downstream operations.
TetraSort Advantages
TetraSort’s unique steerable roller design delivers unmatched productivity in a highly versatile and compact package.
Divert, singulate, merge, and queue packages All in one innovative system.
High-speed operation, up to 600 feet per minute.
Works with narrow package gaps for optimal efficiency.
Patented progressive and synchronous diverting technology.
Full 180-degree roller rotation with one degree precision.
Bi-directional operation, supporting inbound and outbound flow.
Independent motor control for precision and unparalleled customization.
One system for all package types: mailers, smalls, bigs, and irregulars
Fully electric with gearless motors for low cost of ownership.
TetraSort redefines what’s possible in sortation with a truly innovative design. Learn how its unique features can future-proof your business and streamline operations.
The Steerable Roller Difference
More contact. More control. More capabilities.
Most steerable wheel sorters use small sets of widely spaced wheels with narrow contact points that perform simple directional functions to divert packages. Our steerable roller technology provides better contact, more accurate control, and technologically advanced capabilities that scale with your operation and deliver real results.
Traditional Steerable Wheel Table
TetraSort Steerable Roller Table
TetraSort Divert
Precision Automation. Unmatched Flexibility.
Built for the pace of modern logistics, TetraSort Divert combines speed, precision, and adaptability. Every feature is engineered to maximize throughput, uptime, and accuracy in order to help you exceed operational goals and, ultimately, your customers’ expectations.
Learn how TetraSort delivers unmatched throughput, versatility, and accuracy that empowers automated distribution centers to do more with less.
TetraSort Divert Advantages
High-Speed Sorting: TetraSort maximizes your parcels per hour, ensuring your operation meets even the most demanding volume targets.
Bidirectional Merge/Divert: Supports both diverting and merging operations, enabling flexible shift reversibility and maximizing asset utilization.
Progressive and Synchronous Diverting: Patented controls efficiently handle various package types while maintaining velocity and performance.
Independent Motor Control: Each roller and swivel motor is individually controlled for precise parcel handling and reduced spacing – enhancing accuracy and improving handling.
Smart Facility Design: Load and unload from the same lane when paired with other Aegis solutions, optimizing space and flow.
Energy Efficient Operation: Operates on 48V DC motors with noise levels under 72 dBA, reducing energy and creating a quieter work environment.
Discover how TetraSort improves right-angle transfer rates by as much as 75%.
Witness how TetraSort expertly handles diverse package types, from small to large, light to heavy, and standard to irregular.
TetraSort Singulator
Small Footprint. Maximum Productivity.
The TetraSort Singulator delivers best-in-industry singulation performance, capable of handling up to 460* large-profile packages per linear foot. This translates to 7,000* packages singulated on a standard 15-foot-long table, boosting productivity in a modular, compact footprint.
TetraSort Singulator Advantages:
Industry-leading productivity
Highly efficient, compact footprint
Rapid deployment and scalability
Highly customizable and versatile
Minimal downtime and easy service
Smooth, precise handling
*Based on in-house testing using large-profile packages in a controlled environment.
TetraSort Singulator Advantages
High-Speed Singulation: TetraSort singulates up to 460 large-profile packages per linear foot, delivering industry-leading performance in a highly compact space.
Integrated Machine Vision System: Detects package position, length, and orientation, then coordinates individual wheel actuation for dynamic skewing and alignment.
Dual Operating Modes: Can be toggled between high-alignment mode or high-throughput mode, to prioritize labeling and orientation or rate based upon operational needs.
Independent Motor Control: Each roller and swivel motor is individually controlled for precise parcel handling and reduced spacing that enhances accuracy and improves handling.
Occupancy-Based Regulation: Stereo cameras continuously monitor package location and orientation, dynamically adjusting flow to maintain optimal utilization.
